Pcb Chat

Today we're diving into a topic that keeps many executives awake at night—ERP implementations. More specifically, why so many of them fail and, perhaps more importantly, how to fix them midstream before they derail your operations. Joining Mike Konrad is someone who knows this space inside and out—Chintan Sutaria. Sutaria grew up working in an EMS business from a young age, gaining firsthand experience in the unique challenges of our industry. His career path took him into the world of business process consulting at some of the largest Big 5 firms, and he has since worked with numerous EMS companies on a wide range of projects. Many may recognize Sutaria as the founder and former CEO of CalcuQuote, a well-known supply chain management software company for the EMS industry. Recently, he founded, OpenJar, a consultancy dedicated to helping electronics manufacturers navigate complex business challenges—including ERP implementations. We’ll discuss his new company as well as his recent blog post, "Why Your ERP

Cofactr is a supply chain execution platform that includes source-to-pay and 3PL solutions for electronics hardware developers. Live from the show floor at PCB East in May, cofounder Phil Gulley and VP of marketing Libby Melton join Matt Leary, Geoffrey Hazelett and Mike Buetow to discuss the company's procurement process tools and software integrations.    

Today we're turning our attention to a cornerstone of modern electronics manufacturing: pick-and-place technology. Joining Mike Konrad is Tim Kang, CEO of Hanwha Semitech Americas. With nearly two decades of experience in the electronics manufacturing space — starting as a mechanical engineer and now leading one of the top pick and place equipment providers — Kang brings a wealth of insight into what it takes to build reliable assemblies. In this episode, we’re covering best practices for selecting the most appropriate pick and place machine, how to get the most out of your equipment, and the common mistakes that can compromise productivity and long-term reliability.

On this episode of the Reliability Matters podcast, Mike Konrad left his usual studio for the IPC Apex Expo trade show. He interviews two subject matter experts on topics related to electronics assembly. The guests are: Gerald Gardner, global product manager at Weller, a manufacturer of hand soldering equipment fume extraction systems, and precision tools. Mike Young – CEO OF SASinno Americas, a manufacturer of wave and selective soldering equipment.

Mike Konrad interviews three subject matter experts on various topics related to electronics assembly. The guests are: Greg Beck, director of sales at Absolute EMS, a contract manufacturer. Brian Watson, cofounder of HyRel Technologies, a global provider of quickturn semiconductor modification solutions. Keith Sweatman, technical advisor at Nihon Superior, a manufacturer of soldering materials  

Chris Banton of EMA Design Automation joins Matt Leary, Geoffrey Hazelett and Mike Buetow to talk about how the EDA vendor's helps printed circuit board designers optimize their designs. Recorded live on the show floor at PCB East 2025.

For early 30 years, the International Electronics Manufacturing Initiative (INEMI), has been the go-to consortium for many leading OEMs companies and their suppliers to identify and develop next-generation technology, and then help deploy it for high-volume manufacturing. Frank Mullaney, director of roadmapping, and Emma Hudson, new project manager, discuss some of the consortium’s ongoing projects, including new content on PCB test methods, solders, and laminates. Mullaney has a Ph.D. in electronic engineering from University College Dublin, and spent 20 years in managerial and technical roles for Bell Labs, where he worked on a range of wireless and networking technologies, and established Bell Labs’ Internet of Things research program. He is also cochair of the Complex Integrated Systems section of the INEMI Roadmap. Hudson previously was distinguished member of technical staff at from Underwriter’s Labs, and has a bachelor’s in materials engineering from Coventry University, and worked in the automotive e

Tom Britton and Nataliia Matsiuk join Geoffrey Hazelett of FreedomCAD, Matt Leary of Newgrange Design and Mike Buetow of PCEA to share work on a Department of Energy program that pair scientists with real-world industry problems. In particular, Britton and Matsiuk are focused on developing an AI solution for the PCB manufacturing industry. Among the topics discussed are roadblocks US companies face to develop a smart factory in which AI systems communicate with equipment, and how the public solution could involve an open AI model partnership. Recorded live on the show floor at PCB East 2025.    

Robert Bryne, director of marketing at Allspice.io, joins Geoffrey Hazelett of FreedomCAD, Matt Leary of Newgrange Design and Mike Buetow of PCEA to talk about the five-year-old company's GIT hardware platform that helps hardware and electrical engineers streamline hardware design reviews. We discuss the ECAD formats that Allspice engages with, the templates used, why GitHub matters for software teams, and the company's target markets. Recorded live on the show floor at PCB East 2025.

Today, we’re diving deep into the world of electronics manufacturing from a unique vantage point—that of the press.   Mike Konrad's guest is someone who has spent decades at the forefront of reporting on the electronics manufacturing industry. Mike Buetow, president of the Printed Circuit Engineering Association (PCEA), has covered everything from the latest technological advancements to the biggest challenges facing manufacturers today.  If there’s a major trend shaping the industry, you can bet Mike has written about it, analyzed it, and spoken with the experts behind it.  In this episode, we’ll explore the evolving landscape of electronics manufacturing, from supply chain disruptions and AI-driven automation to the future of ultra-high-density interconnects and the real impact of reshoring efforts.  We’ll also get an inside look at what it takes to cover this ever-changing industry—how stories are chosen, what topics are making waves, and what challenges lie ahead.   00:00:00 Insights from Electronics

Wally Rhines, spokesperson for the ESD Alliance, which is part of Semiconductor Equipment and Materials International, joins Mike Buetow to share the latest electronic design automation data. Rhines details highlights from the fourth quarter 2024, which was another record-setting period for PCB design tool sales as well as the other major EDA segments. And he notes that while historically EDA does well in the first few quarters of industry downturns, there are concerns for what the looming tariff battles will bring down the road.

This episode is a little different in two ways. First, host Mike Konrad recorded it not in his studio but at the SMTA Pan Pacific Strategic Electronics Symposium, affectionately known as PanPac, in beautiful Maui, Hawaii. Each year, Mike records a Reliability Matters podcast at PanPac. Normally, the format of the show is to ask questions and the guests provide answers. On this episode however, the guests do all the talking. The theme of this episode is Electronics: Down Memory Lane and a Vision for the Future. The guests on this episode share their view of the history of electronics from three different perspectives: Dr. Ron Lasky, Dartmouth College Dr. John Evans, Auburn University Dr. Tom Duval, Auburn University. They share their perspectives on the history of the electronics industry in presentation format. This episode contains three short PowerPoint presentations, which can be viewed in the video version of this podcast: https://www.youtube.com/watch?v=HlDYgZ6Hv6w

Supply chain management looms over everything we do, but it has been more pronounced than ever over the past five years as the Covid pandemic steered so much attention to how we procure and inventory parts.  About a month ago, DigiKey, one of the largest distributors of electronic components in the world, and EMA Design Automation announced the integration of DigiKey's myLists tool with EMA UItra Librarian's UltraBOM bill of materials management software. The benefit, they say, is that designers and engineers will have access to DigiKey's parts within their OrCAD Capture environment and can then seamlessly send a bill of materials to DigiKey. Gopu Achath, vice president of technology at EMA Design Automation, and Cody Walseth, digital product owner at DigiKey, join Mike Buetow to discuss the new collaboration. 

Today, we're tackling a topic that has become increasingly vital in recent years: supply chain management.  With global supply chains recently under immense pressure from disruptions, shortages, and growing complexity, the need for smarter, more efficient solutions has never been greater.  And what better way to explore this than by discussing the cutting-edge role of AI-powered supply chain management software. Mike Konrad's guest is Sebastian Schaal, the founder and CEO of Luminovo, a company at the forefront of transforming how supply chains are managed in the electronics industry. Sebastian Schaal is the founder of Luminovo, a leading software provider revolutionizing the electronics supply chain.  He holds two master's degrees—one in electrical and computer engineering from the Technical University of Munich and another from Stanford University, where he was a Fulbright scholar focusing on management and computer science.  Before founding Luminovo, Schaal gained diverse industry experience, working o

Today we’re diving into a critical yet sometimes overlooked component that powers so many of the devices we rely on: batteries. Batteries are the heartbeat of countless electronic products, from medical devices and electric vehicles to consumer gadgets and industrial systems.  Choosing the right battery is not a one-size-fits-all decision. It requires a keen understanding of the application, performance needs, and environmental demands. The right selection can make the difference between a product that excels in reliability and one that, quite literally, fails to deliver.  But there’s more to batteries than just selecting the right chemistry or capacity. Safety is paramount. Poor battery selection, design, or management can lead to performance issues, overheating, or catastrophic failures. As we’ve all seen in headlines, battery malfunctions can result in recalls, damage to brand reputation, or, worse, safety hazards for users.   To shed light on this vital topic, we’re joined by an expert in the field of b

Today’s guest intersects two key areas for electronics manufacturers: circularity and inventory management. "The cost of a component isn't just the cost of a component. It's the cost to the planet."   That's what Kenny McGee, chief executive of Component Sense, says. Component Sense is an Edinburgh, Scotland-based company that leads electronic manufacturers toward zero waste. It takes brand-new, perfectly good excess components and redistributes them to other manufacturers for use.  We talk about the market for recycled electronics, how major OEMs are circumventing European Union reuse and recycling laws, what companies can do with excess stock, and the horrific conditions at a reclaim dump in Agbogbloshie, Ghana, that inspired him to make a documentary. 

Today, we’re exploring a transformative topic: AI-based inspection technologies.    Artificial intelligence is revolutionizing how we detect, analyze, and address defects in the electronics assembly process, combining precision with unparalleled speed to unlock new possibilities for efficiency and reliability. Our guest today is a leading innovator in this field. Priyansha Bagaria is the founder and CEO of Loopr AI, a company at the forefront of AI-powered solutions for manufacturing inspection.  She holds an MBA in International business and global management, a bachelor's of engineering degree in computer Science, and she held a fellowship in data science at Cornell University. Her academic background, coupled with her entrepreneurial spirit, has positioned her as a trailblazer in applying AI to manufacturing processes. In this episode, we’ll explore the advancements Loopr AI is spearheading, how AI inspection technologies are reshaping traditional methods, and the tangible benefits AI offers to manufac

This is Part 2 of a new podcast in which guest Geoffrey Leeds of Leeds AI joins Matt Leary (Newgrange Design), Geoffrey Hazelett (FreedomCAD) and Mike Buetow (PCEA) to discuss the semiconductor/packaging/PCB technology stack and what over the next two to five years will have the biggest impact on the industry at the board level. The conversation covers heterogeneous packaging, interposers, the density scale equation, silicon to systems, die desgregation, and photonics, among others.    Part 1 discusses the supply chain situation and how the industry can adapt.  

Supply chain issues are rearing their ugly heads -- again -- with the latest blow the decision by Nippon Denkai to close and liquidate its copper foil manufacturing plant in Georgia, the last such factory in the United States.  In Part 1 of a two part podcast, Geoffrey Leeds of Leeds AI joins Matt Leary (Newgrange Design), Geoffrey Hazelett (FreedomCAD) and Mike Buetow (PCEA) to discuss the supply chain situation and how the industry can adapt. Part 2 covers the semiconductor/packaging/PCB technology stack.  

Today, we’re diving into one of the most transformative innovations of our time: electric vehicles and the vast infrastructure needed to support their growth.  Joining host Mike Konrad is Brian O’Leary, global head of of e-Mobility & Infrastructure at Indium Corporation, a leading expert with deep insights into the electronic assembly industry and its critical role in the EV revolution. As electric vehicles continue to redefine the future of transportation, the reliability and scalability of the infrastructure that powers them—particularly public EV charging stations—have become pivotal challenges.  The electronics assembly industry is at the heart of these systems, from the semiconductors enabling fast charging to the sensors ensuring safe and efficient operation. However, with nearly 26% of public EV charging stations estimated to be nonfunctional at any given time, reliability remains a significant hurdle. This episode will explore the major reliability issues plaguing public EV charging stations,