Pcb Chat

Like most manufacturers, the electronics manufacturing industry relies on countless suppliers to fulfill its manufacturing needs. I'm quite certain there is no one within the EMS space who fabricates their own boards using materials produced in house, operates their own semiconductor foundries, designs and manufacturers their own components, and produces soldering materials for their reflow process.    Our industry relies on a vast network of manufacturers throughout the world to build even the simplest electronic assembly. Intellectual property security, cybersecurity, national security, are all hot topics today. No one wants their hard-earned intellectual property stolen. This is most true within the US military establishment. There are, at present, numerous policies, procedures, and regulations designed to protect various parts of our supply chain from unscrupulous people and companies. Today, companies are concerned about “controlled unclassified information” (CUI) and “controlled technical information” (

It's been said on this show that one key factor to international competitiveness is automation. While labor rates vary widely across the world, automation helps to level the field. Michael McHale is CEO of Production Systems Automation, otherwise known as PSA. He graduated from Drexel University with a BS degree in mechanical engineering. PSA is a privately owned engineering and custom manufacturing firm founded in 1985, with three locations in Pennsylvania. They are experienced as a turnkey systems integrator, providing solutions for capital projects including, but not limited to; flexible robotic solutions, custom automated machinery, drives and controls & custom PLC projects. They also offer a line of standard products developed for industry specific customers. They are a robotic systems integrator at heart, representing leading global robotic OEMs. He joins Mike Konrad on Reliability Matters.

Last July, Indium Corporation announced a partnership with SAFI-Tech, an Iowa-based startup that is creating no-heat and low-heat solder and metallic joining products. They call these supercooled molten metal products, and they have direct application to electronics soldering. Dr. Ian Tevis, SAFI-Tech’s president and co-founder, and Dr. Andy Mackie of Indium Corporation, discuss this supercooling platform and what’s next toward bringing it to market with PCEA president Mike Buetow.

Today we’re diving into conformal coating best practices. With the explosion of IoT, the electrification of vehicles, and the miniaturization of circuit assemblies and associated components, many of which are operating in harsh environments, the need for conformal coating has never been greater. Coating your assemblies? Where does one start? What material should one choose? Should it be applied in-house or through a contract-coating house? What are the best practices in materials selection, application, inspection, and thickness? So many questions! To answer these and other questions, Mike Konrad invited a conformal coating expert to shed light on this subject. David Greenman began his career in the conformal coating business at Concoat distributing Humiseal products and eventually manufacturing them under license for Europe, the Middle East, India and Africa. After 25 years of distributing and manufacturing Humiseal products, Chase Corp, which owns Humiseal purchased Concoat. David now serves as director o

Wang Lu is cofounder of Jove Enterprises, a China-based printed circuit fabricator with five facilities in mainland China and one pending in Thailand. She discusses the company's technical strengths and markets, and reasons for branding out to Thailand, with PCEA president Mike Buetow.  

Modern electronics assembly has seen so many changes over the years. In today’s era of IoT, the electrification of vehicles, the explosion in the use of bottom terminated components, the increasing implementation of electronics into harsh environments have all contributed to the increasing complexity and difficulty of building electronics. While so much has changed, there are some things that have remained the same.   One such thing is the need for ESD control. There always was and continues to be the challenge of protecting components from the dangers of static electricity. My guest today is Thomas Ricciardelli, founder and CEO of SelecTech, a manufacturer of ESD flooring for the electronics assembly industry. Tom is also the chairman of the Flooring Committee of the EOS/ESD Association. Tom earned a master's in chemical engineering from MIT and an MBA from the MIT Sloan School of Management.

Stephen Chavez spent the past 12 years as a principal engineer and global subject matter expert of PCB design for Collins Aerospace and Raytheon. This year, he joined Siemens as a senior product marketing manager, where he focuses on methodologies for adopting a strategy for resilience and integrating the Design-to-Source Intelligence insights from Supplyframe.   He speaks with PCEA president Mike Buetow about automation in design, from autorouting to integrating component data in a timely fashion, to reduce design time.

Today, Mike Konrad talks about low-volume electronic assembly. We all know who the “big players” are when it comes to solder paste printers, pick-and-place machines, reflow ovens and other assembly equipment. But what choices does one have if they need to produce low volumes of electronic assemblies such as prototypes and other low-volume applications?   Let’s face it, most assemblers can’t justify a multi-million-dollar production line for low-volume production. One solution may be to outsource the production to a contract manufacturer but there are specific circumstances which may prevent that. In today’s episode, we’ll review some of the equipment options for low-volume SMT production and we’ll see if the barrier to entry for in-house assembly is lower than one might think. Mike's guest today is Ed Stone. Ed is a sales manager at Manncorp, a provider of SMT assembly equipment for the EMS industry. Manncorp was founded 55 years ago back in 1967. Just imagine how much our industry has changed over the past 5

Today, we're going to talk about contract manufacturing. Do you have a circuit assembly that needs to be built? Don’t have the equipment in-house or enough bandwidth or specialized expertise to build it? You may be best served by utilizing the services of a contract manufacturer. Contract manufacturers come in all shapes, sizes and capabilities. Should I seek out a Tier 1 manufacturer? How about Tier 2, 3, 4? What does tier stand for anyway? should I have my assemblies built overseas or in-country? What about issues such as ITAR? Who will be providing the components? What if I need more than just boards assembled such as design, testing and box build? To answer these and so many more questions Mike Konrad turns to his friend and colleague David Raby. David is the President of STI electronics, founded in 1982 by David's father the late Jim Raby. Those of you who have been around the electronics industry for some time will know Jim Raby for his work with the US Navy in establishing military standards for electr

It seems today, the entire world is experiencing supply chain challenges in nearly all product categories. In the electronics assembly industry, the focus has been within the semiconductor market, especially in North America. Why is this? How did the US allow this to occur? Was it shortsightedness, greed, an overreliance on foreign suppliers, other factors, or a combination of all these factors? What would it take to finally address this issue and are we doing anything about it?   My guest today is Matt Kelly, chief technologist at IPC. IPC recently published a report on the chip shortage and, perhaps most importantly, came up with a list of 28 recommendations our industry can consider to remedy this issue. Matt is focused on driving next-generation technology advancements and supply chain transformation across the electronics industry. He works within the association’s executive leadership team to identify and develop new strategic initiatives, meeting member and industry needs. He delivers influential thoug

This is the 100th episode of the Reliability Matters podcast! Hear clips from past episodes and messages from past guests on their views about reliability. Mike Konrad gives a special thanks to the 117 guests he has had the privilege to learn from. Also, thank you to listeners and viewers of this podcast. Here is a list of guests (subject matter experts in their fields) that had been on RM: Jen Fijalkowski - Keith Bryant - Dr. David Bernard - David Kruidhof - Robert Boguski - Phil Zarrow - Jim Hall - Dr. Ron Lasky- Dr. Kunal Shah - Marco Sanchez - Colin Harper - Jesper Lykke - Greg Papandrew - Kevin Huo - Mike Adamson - Tony Lentz - Brian O'Leary - Joel Scutchfield - Bob Doetzer - Christopher Frederickson- Miles Moreau - Paul Salerno - Stan Rak - Bev Christian - Matt Kelly - Cheryl Tulkoff - Greg Caswell - Dave Trail - Dr. Martin Anselm - Tanya Martin - Greg Vance - Dr. Raiyo Aspandiar - James Kovacevic - Trevor Galbraith - Phil Stoten - Eric Miscoll - Mike Buetow - Patrick Stimpert - Chris Denney - Tim Jense

Reshoring has been a buzzword for a few years now. But when supply chains are undergoing dramatic disruption and inflation is raging worldwide, what is the reality? To answer those questions and more, we are turning to Dr. Matthew Dyson, senior technology analyst at ID Tech Ex. Dr. Dyson just coathored a white paper titled "Factory of the Future." He discusses what that looks like, explaining the key trends in industrial manufacturing -- sensors, additive manufacturing, automation and flexibility -- and the timeline for adoption with PCEA president Mike Buetow.

Is there a broad consensus on what "smart manufacturing" is, and more specifically, its application in electronics assembly? Brian Morrison, vice president of engineering for Vexos, a mid-tier multinational EMS with manufacturing facilities in the US, Canada, China and Vietnam and more than 900 employees worldwide, gives his take on smart manufacturing and its relationship to AI and Lean to PCEA chief content officer Chelsey Drysdale.

In late 2018, IPC shocked the electronics assembly community by introducing an amendment to section 8 of the J-STD-001G. This amendment radically changed the way industry determines cleanliness. Now, assemblers must prove their assemblies are clean enough not to experience electrochemical migration events which would cause the assembly to fail. This new process of obtaining objective evidence has been met with a considerable degree of confusion. To help clear up the confusion, Mike Konrad speaks with Graham Naisbitt, vice chair of the IPC 5-30 Cleaning and Coating Subcommittee that oversees 15 IPC Standards Development Committees and recipient of 14 IPC Standards Awards. Naisbitt is an IEC 1906 Lord Kelvin Award Winner, IEC TC91 WG2, 3 and 10 Maintenance Leader of 4 Standards, and a British Standards Institution EPL-501 Member. He is a specialist in surface insulation resistance testing, ionic contamination control, solderability, conformal coating materials and application systems, cleaning, inspection an

John Burkhert Jr., senior PCB layout engineer and author of Designer’s Notebook, the monthly column on PCB design engineering, talks about the so-called soft side of engineering: people skills. He recently posted a 1250-word piece titled There May Come a Time When PCB Design Requires People Management Skills. It struck a chord with more than a few designers and engineers, who shared similar anecdotes. He shares the story and some lessons learned over his three decades in electronics design.   This special 100th episode of PCB Chat is sponsored by PCB West, the leading conference and exhibition for printed circuit and design engineering. Coming Oct. 4-7 to the Santa Clara CA Convention Center. Learn more at pcbwest.com.

Jen Fijalkowski works for Aim Solder. Jen obtained her B.S. from the University of Rhode Island in chemical engineering and is a certified Lean Six Sigma Green Belt. Prior to her role as a technical marketing engineer, she interned as a SMT Process Engineer, where she analyzed various reports regarding solder paste printing and coauthored "Comparison of Aperture Designs, Solder Pastes, Nanocoatings and Print/Inspection Systems," published in PCD&F/Circuits Assembly. Jen also produces a video blog titled “Line Down” where she discusses common questions about solder paste best practices and how to avoid solder paste induced line-down situations.   Mike Konrad spoke with Jen about solder paste best practices as well as some of the latest advances in solder pastes such as low temperature, low voiding, and high reliability solder pastes.  

The Rochester Institute of Technology in January launched its first course on printed circuit board design. Instruction was performed by Dr. Kirsch Mackey, an electrical engineer and head of hardware training at HaSofu. On this episode of PCB Chat, we speak with Dr. Mackey and Dr. James Lee, acting chair of the Electrical and Computer Engineering Technology department at RIT, about the new course, what was taught, the students’ response, and the next steps for the program.  

Mike Konrad speaks with four experts, not about brands or models of x-ray equipment, rather about best practices for purchasing x-ray equipment. There are numerous manufacturers of x-ray equipment, each with multiple models with varying capabilities. Which type of x-ray equipment is right for your application (2D, 2.5D, 3D, etc)? What are the price ranges? What are the capabilities? What questions should I ask when speaking with manufacturers of x-ray equipment? How do I define my needs? How do I avoid buying too little or too much? These and other questions are answered by our expert panel. Our expert panel includes: Keith Bryant of Keith Bryant Consultancy. Keith has more than 30 years in the electronics industry and has worked for and with x-ray equipment manufacturers.  keith@smta.org Dr. David Bernard of David Bernard Consultancy. David has more than 20 years of experience in the x-ray industry and has worked for and with x-ray equipment manufacturers.  dbc@bernard.abel.co.uk David Kruidhof, sales man

A couple episodes ago, Reliability Matters host Mike Konrad spoke with Dr. Ron Lasky about a couple of books he wrote. He also recommended one he didn't write: "Troubleshooting Electronic Assembly: Wisdom from the BoardTalk Crypt" by industry gurus Phil Zarrow and Jim Hall, available on Amazon (both were prior guests on this show). This episode, we’ll have a conversation with Zarrow and Hall about their book. If you’ve been in the electronic assembly industry for some time, there’s little doubt that you have heard of Phil Zarrow and Jim Hall. Zarrow has been involved with PCB fabrication and assembly for more than 35 years. He is president and principal consultant of ITM Consulting. Hall has been involved in the electronic assembly industry for the past 26 years. He’s a principal consultant and resident Lean Six Sigma Master Black Belt with ITM Consulting. He’s also an instructor in the Lean Six Sigma programs offered at Dartmouth College. Together with Dr. Lasky, Zarrow and Hall designed the SMTA SMT Proce

Cadence and Dassault Systèmes in late February announced the combining of the former's  Allegro platform with the latter's 3DExperience platform in a joint solution that enables  customers to perform multidiscipline modeling, simulation and optimization of complex, connected electronic systems. The firms say this new multidisciplinary approach can accelerate customers’ end-to-end system development process while optimizing their design for performance, reliability, manufacturability, supply resilience, compliance and cost. Today’s guests are Stéphane Declée, CEO of the Dassault Systèmes ENOVIA brand, and Michael Jackson, corporate vice president of R&D at Cadence's System, Package, Board Group. They address a range of topics related to the integration, including how this could help users working in both environments, the manufacturing elements that can now be simulated, the functionality updates, and how other partnerships with ECAD and MCAD providers will be affected.